Intensifier System M-HC-010


Key features


  Pressure on demand

  Solenoid activated

  High Pressure - up to 700 bar (10,000 psi)

  Fast fill - system flows up to 100 l/min

  Extended Service Life

  Robust Design

  Flexible Design–several boosters / intensification ratios

 

 

 


Description

The M-HC-010 In-line Intensifier System is designed to boost the hydraulic pressure from the pump to the workload. The system operates by solenoid activation. The operator is in full control of the system and can decide if a boosted pressure to the workload should be applied.

The system is dynamical by means of being able to provide flow at high pressure for intermittent use (< 10 min duty cycle).

A relief valve is installed to control the maximum allowable pressure that the system can output, and allowing the booster to go for a higher end pressure producing flow at the decided pressure.

Easy installation

The M-HC-010 is provided with four mounting holes for through bolt installation. The four connection ports are placed logically in pairs and in line of each other on the HIC block. All surfaces are electroplated for good protection and fine surface finish.

Typical Applications

Mobile attachments (Motors - Steering Systems - Cutters - Crushers - Shears), Off Highway Equipment, Injection Molding Machines and Hydraulic Presses. Applicable for machines with insufficient pump capacity to prevent machine stoppage when peak pressures occur.

Connection types

Connection

IN / R

H

1

1/2" BSP

1/2" BSP

2

3/4-16" UNF

3/4-16" UNF

F

Flange mounting

  HV-399-02. Detail drawing

Max. tightening torque BSP

IN / R

H

1/2" BSP

1/2" BSP

  with steel washer

13.0 da/Nm

13.0 da/Nm

  with aluminium washer

7.0 da/Nm

  with cutting edge

13.0 da/Nm

13.0 da/Nm

Max. tightening torque UNF

IN / R

H

3/4-16" UNF

  3/4-16" UNF

  with o-ring

3.5 da/Nm

6.0 da/Nm

Fluids and materials

Please see General Specifications

Ordering a M-HC-010

Type

Connection

Bypass flow

Max. pressure

Weight

Dimension drawing PDF

   M-HC2D-010-1
   M-HC3-010-1
   M-HC6D-010-1

  Tube:

  1 = BSP

  2 = UNF

100 l/min  
100 l/min  

100 l/min  

350 bar

350 bar

350 bar

11,0 kg
9,5 kg
31,5 kg

     M-HC2D-010-1

    M-HC3-010-1

     M-HC6D-010-1

   M-HC2D-010-F
   M-HC3-010-F
   M-HC6D-010-F

  

  F = Flange

55 l/min  

55 l/min  

100 l/min  

350 bar

350 bar

350 bar

9,0 kg

7,5 kg

31,0 kg

     M-HC2D-010-F
     M-HC3-010-F
     M-HC6D-010-F

   M-HC2D-010-1K

   M-HC3-010-1K

   M-HC6D-010-1K

  Tube:

  1 = BSP

  2 = UNF

100 l/min  
100 l/min  

100 l/min  

500 bar

500 bar

500 bar

11,0 kg

9,5 kg

31,5 kg

     M-HC2D-010-1K

     M-HC3-010-1K

     M-HC6D-010-1K

   M-HC2D-010-FK
   M-HC2D-010-FKD

   M-HC3-010-FK

   M-HC3-010-FKD

   M-HC6D-010-FK

 

 

  F = Flange

55 l/min  

100 l/min  

55 l/min  

100 l/min  

100 l/min  

500 bar

500 bar

500 bar

500 bar

500 bar

9,0 kg

9,0 kg

7,5 kg

7,5 kg

31,0 kg

     M-HC2D-010-FK

    M-HC2D-010-FKD

     M-HC3-010-FK

    M-HC3-010-FKD

     M-HC6D-010-FK

   M-HC2D-010-1L

   M-HC3-010-1L

   M-HC6D-010-1L

  Tube:

  1 = BSP

  2 = UNF

55 l/min  

55 l/min  

55 l/min  

700 bar

700 bar

700 bar

11,0 kg

9,5 kg

31,5 kg

     M-HC2D-010-1L

     M-HC3-010-1L

     M-HC6D-010-1L

   M-HC2D-010-FL

   M-HC2D-010-FLD

   M-HC3-010-FL

   M-HC3-010-FLD

   M-HC6D-010-FL

 

 

  F = Flange

55 l/min  

55 l/min  

55 l/min  

55 l/min  

55 l/min  

700 bar

700 bar

700 bar

700 bar

700 bar

9,0 kg

9,0 kg

7,5 kg

7,5 kg

31,0 kg

     M-HC2D-010-FL

    M-HC2D-010-FLD

     M-HC3-010-FL

    M-HC3-010-FLD

     M-HC6D-010-FL

Intensification factors

HC2D

HC3

HC6D

1,6

1,5

1,5

1,9

2,0

2,0

2,2

2,8

2,5

2,6

3,2

3,3

3,2

4,0

4,0

4,0

5,0

4,9

5,0

6,6

6,3

6,6

9,0

8,2

9,0

The intensification factor depends on available inlet and desired outlet pressure. To calculate the initial factor, please use the following formular:

i = Desired high pressure / Pump pressure

Desired pressure: 500 bar
Pump pressure: 200 bar
i = 500 / 200 = 2.5

For static use: Please select an intensification factor higher or equal to the calculated value. In this case i = 2.8 with HC3 booster. The desired pressure of 500 bar is finally adjusted with the HP relief valve.

For dynamic use: Please select an intensification factor 60% higher than the calculated value. In this case i = 500 / 200 = 2.5 + 60% = 4.0 The desired pressure of 500 bar is finally adjusted with the HP relief valve.

Ordering example

Ordering example of a M-HC_-010-_ for 500 bar, connection tube BSP with i = 2.8;

M-HC3-010-1K mounted with HC3-2.8-A-D    Please also specify valve pre settings, see 010-01._Function_diagram

 

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Iso 9001

miniBOOSTER Hydraulics A/S

Fynsgade 3

DK - 6400 Sønderborg

Denmark